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Taiyuan JDS Machinery & Equipment CO.,LTD

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Address: BLDG I 202 BEIER LANE, WANBAILIN AREA 030024 TAIYUAN SHANXI

Stainless steel sanitary pipe,

ProductName:Decorative tube special pipe
ProductModel:Stainless steel sanitary pipe,
Updatetime:2017-11-09 22:59
Production Unit:Sanke







Introduction –

the 3rd generation of the precise SS welded pipe production line

1、Brief introduction

The 3rd generation precise SS welded pipe machine are highly automated with high accuracy, this line meets the domestic pipe-making machine needs.

This equipment makes up the faults about the cost and accuracy, while the normal pipe-making machine needs professional people for moulding-adjustment with the low accuracy. The equipment not only improved in the precision, but also made a technical breakthrough in the moulding-adjustment, which make enterprise can produce better products even without professional moulding-adjustment master. This technological breakthrough let customers grasp the initiative in hands, effectively reduce the operating cost and improve product quality, which promote the competitiveness of customer considerably.

These equipments are suitable for manufacturing all kinds the stainless steel pipe in different specification,such as round pipes, square pipes, and rectangular pipes; And also produce the elliptical pipes, flat tube, semicircle tube and so on.

You will find it perfect to product the different welded pipes with high quality

2、Character

1. The materials are transmitted by the steel trip to the position automatically with the focus aimed to the centre of the mould.

2. All the moulds are positioned automatically and shifted quickly without adjustment.

3. The interlock is applied to the vertical support, making the principle axis move upward and downward simultaneously. The electronic digits will show the scale of the adjustment and the parallel level, which makes the operation very convenient.

4. The principle axis takes the 42Crmo, of which the surface layer is multi-infiltrate treated, and so the strength and duration is greatly built up, doubling the service life of machine.

5. The mould is optimized in design and processed precisely with vacuum quenching and surface hardening, doubling the service life of mould.

6. Under the highly automatic electronic-control system, the machine can be operated in a key.

7. Under the tachometer signal of encoder, the pipe making speed and pipe making length can be shown on the screen.

8. The PLC program controls the speed of cutting on line of the cutting machine, whose speed keeps up with that of pipe making. And the precision of cutting can be controlled within 1mm.

9. The complete machine can be operated in linkage or in single action. When there is any secure failure, the complete machine will stop automatically so as to protect the machine from damage.

3、the main technical parameters for thin walled tube

Item\ Model ZG30 ZG40 ZG50 ZG60 ZG70 ZG80 ZG90 ZG100 ZG120
Main Motor Power (kw) 5.5 7.5 15 15 18.5 22 30 37 75
The range of the pipe(mm) φ6~ φ38 φ9.5~ φ50.8 φ38.1~ φ76.2 φ50.8~ φ89 φ63.5~ φ133 φ89~ φ168 φ127~ φ219 φ143~ φ273 φ168~ φ325
The thickness of the pipe(mm) 0.2~0.8 0.3~1.5 0.4~2 0.6~2.5 0.8~3.5 1.2~4 1.5~5 2~5.5 2~6
The speed of the welding(m/min) 0.5~7 0.5~6 0.5~5 0.5~4.5 0.5~4 0.5~3 0.5~2.5 0.5~2 0.5~1.5
The horizontal axis diameter (mm) φ40 φ40 φ50 φ60 φ70 φ80 φ90 φ100 φ120
Vertical axis diameter (mm) φ30 φ30 φ35 φ40 φ45 φ50 φ55 φ60 φ70
Welder TIG Welder for steel strip within 2mm thickness; Plasma welding and TIG welding machine above 2mm
The accuracy of pipe According to GB/T12771-2000 or up to customers’ requirements

 

Item\Parameters ZG30 ZG40 ZG50 ZG60 ZG70 ZG80 ZG90 ZG100 ZG120
Main Motor Power (kw) 7.5 11 15 18.5 22 30 37 45 90
The range of the pipe(mm) φ5~ φ38 φ9.5~ φ50.8 φ31.8~ φ76.2 φ38~ φ89 φ63.5~ φ133 φ89~ φ168 φ127~ φ219 φ143~ φ273 φ168~ φ325
The thickness of the pipe(mm) 0.5~1.2 0.5~2 0.5~2.5 0.8~3 1~4.5 1.~5.5 2~6 2.5~6.5 2.5~8
The speed of the welding(m/min) 0.5~8 0.5~7 0.5~6 0.5~5 0.5~4 0.5~3 0.5~2.5 0.5~2 0.5~1.5
The horizontal axis diameter (mm) φ40 φ40 φ50 φ60 φ70 φ80 φ90 φ100 φ120
Vertical axis diameter (mm) φ30 φ30 φ35 φ40 φ45 φ50 φ55 φ60 φ70
Welder TIG Welder for steel strip within 2mm thickness; Plasma welding and TIG welding machine above 2mm
The accuracy of pipe According to GB/T12771-2000 or up to customers’ requirements

4、the main technical parameters of thick walled tube

5、The configuration of the product line

the configuration of the machine30~50

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the configuration of the machine60~70

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the configuration of the machine80~120

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H vertical support V horizontal support M polishing head

X straightening head C speed measurement support W eddy-current flaw detection

6、the process flows of the production

unwinding→the oriented feedstock→cleaning for the steel belt→the steel belt molding→welding→polishing the welding line→making round→straightening→cut off the certain size→unloading

7、The configuration of the product line

No. The component of the production line Detailed configuration Remarks
1 unwinding shelf    
2 Tape splicing device    
3 Molding machine sets Drive system, guiding device, cleaning device, vertical support, horizontal support, molding mould  
4 Welding machine sets Welding corrective devices, vertical support, horizontal support, gas protective device, welding torch adjusting device, welding moulds  
5 Inside and outside welding leveling machine   selection for the customer
6 Polishing and pre-making round device Drive system, bias polishing heads 2 sets, straight polishing head 1 set, vertical support, horizontal support, prepared making round moulds  
7 Heat treatment equipment Ultrasonic frequency stove, induction volume, thermodetector, fast chilling device、quartz tube、black lead tube selection for the customer
8 Precisely prepared making round machines Drive system, vertical support, horizontal support, straightening support, Precisely making round moulds, coding for speed measurement  
9 Drive system Electromotor, transducer, transmission gear, gear worm gear case, chain wheel, chain、transmission shaft  
10 eddy-current flaw detector   selection for the customer
11 Fight code machine Drive system, guiding device, cleaning device, vertical support, horizontal support, molding mould selection for the customer
12 Online measured cutting machine automatically Welding corrective devices, vertical support, horizontal support, gas protective device, welding torch adjusting device, welding moulds  
13 Unloading roller bed    
14 Electrical equipment system Touch screen, PLC, encipheror, contact device, cylinder and so on  
15 Mould   selection for the customer
16 Welding equipment   selection for the customer
17 Other mating equipment   selection for the customer

8、Main standard equipment

Name of component Name of parts material brand Production technology Standard and quantity
Vertical support assembly vertical support ZG45 Self-produce Precisely process Configuration table in detail
horizontal support 42Crmo Self-produce Precisely process
Conical bearing   NSK LYC HRB  
Cylindrical bearing   NSK LYC HRB  
Horizontal type support assembly Horizontal type support   Self-produce Precisely process
Principal axis 42Crmo Self-produce Precisely process
Drive system Gear worm gear case   Zhujiang  
Gear-box   Nanjing (Liansheng) Dongfeng  
Main motor   Jiangmen  
Cardan shaft      
electrical equipment transducer   Siemens Weichuang  
Touch screen Text screen Beijing Mitsubishi  
encipheror   Hyde (Shanghai) Mitsubishi  
PLC   Mitsubishi (Beijing)  
Foundation Foundation (1)material Q235,the welding form; (2)the ageing treatment of vibration; (3)table-board precisely process, mill fix-position key slot.

9、Post-sale service pledge

1) Provide the technical paper materials for installment, maintenance, operation and so on;

2) Provide equipment's key element bill of materials;

3) Provide the technical training for the equipment operation attendants;

4) Provide the installment instruction and the debugging work of the equipment;

5) Provide the perpetual paid service after the quality guarantee period.